Nibikoresho byingenzi byogusukura urugo rugezweho, uburyo bwo kubumba ibice byingenzi nkamazu, umuyoboro wumwuka, hamwe nibikoresho byo gukusanya ivumbi bigira ingaruka kumikorere yibicuruzwa, kuramba, hamwe nuburambe bwabakoresha. Kuva muburyo bwo guterwa inshinge zamazu ya plastike kugeza kashe no gusudira moteri yicyuma, uruganda rukora isuku rwinjizamo tekinoloji zitandukanye zateye imbere, buri ntambwe isaba uburinganire hagati yimikorere no kugenzura ibiciro. Ibikurikira bizacengera muburyo busanzwe bwo kubumba hamwe nibitekerezo byingenzi bya tekinike kubintu byingenzi bisukura vacuum.
1. Amazu ya plastiki: Igenzura ryuzuye muburyo bwo gutera inshinge
Amazu yoza imyanda (harimo umubiri nyamukuru, ikiganza, hamwe nisanduku yo gukusanya ivumbi) mubisanzwe bikozwe muri plastiki yubuhanga nka ABS, PC, cyangwa PP. Ibi bikoresho bisaba guterwa inshinge kugirango bitange umusaruro ushimishije. Intangiriro yuburyo bwo gutera inshinge iri mubishushanyo mbonera n'ubushyuhe no kugenzura umuvuduko:
• Icyitegererezo cyibishushanyo: Ibisobanuro nkibisobanuro byamazu - uburyo bukwiye hamwe no gushyira umwobo wa buto bisaba - ibishushanyo mbonera (kwihanganira ± 0.05mm). Ibi ni ukuri cyane cyane ahantu hashyizweho kashe ya moteri, igomba kwemeza guhuza hamwe ninteko yumuyaga.
• Ibikoresho bitembera neza: Kubintu bito - bikikijwe n'inkuta (nk'uruzitiro rw'umukungugu wumukungugu), hagomba gutoranywa plastike yo hasi - kandi umuvuduko wo gutera inshinge kugirango wirinde kubura ibikoresho nibimenyetso byo kurohama. Kubintu byinshi - birwanya ubushyuhe (nkinzu iri hafi ya moteri), fibre y ibirahuri - ishobora gukoreshwa plastike.
• Kohereza - Gutunganya: Inzu zimwe zisaba gutera cyangwa amashanyarazi kugirango wongere imbaraga zo kwambara. Ariko, hamwe nuburyo bwo kurengera ibidukikije, spray - plastike yubusa (nka ABS hamwe na pearlescent masterbatch) iragenda ikundwa cyane.
2. Sisitemu yo mu kirere: Gukorana hagati ya Blow Molding na Welding
Imikorere ya aerodynamic yumusuku wa vacuum biterwa nigishushanyo cyo hasi - cyo kurwanya imiyoboro yumuyaga (harimo umwuka winjira, isohoka, hamwe nuyoboro uhuza). Gukubita ibicu cyangwa gusudira bishyushye bikoreshwa muburyo bwo kubumba:
• Kanda - imiyoboro yumuyaga ibumbabumbwe: Birakwiriye hagati - kugeza - imiyoboro minini yo gukusanya ivumbi ikozwe mubikoresho byoroshye (nka LDPE). Gazi yo hejuru - ikoreshwa mukuzamura plastike yashongeshejwe kurukuta rwimbere, bigatera imbere imbere kugirango bigabanye igihombo.
• Imiyoboro ya Rigid Welding: Niba umuyoboro urimo imirongo yicyuma cyangwa ugasaba ingufu - ibikoresho birwanya imbaraga (nka interineti ya filteri ya HEPA), isahani ishyushye yo gusudira ya PC cyangwa urupapuro rwa ABS. Gutera inshinge - ibice byabumbwe birashyuha hanyuma bigashyirwaho igitutu kugirango bihuze hamwe kugirango habeho umwuka.
3. Ibice by'ibyuma: Kashe no gupfa - Gutera imbaraga
Umutwaro - utwara ibice nka moteri ya vacuum isukuye moteri hamwe na chassis yibiziga bishingiye kubikorwa byo gukora ibyuma:
Urupapuro rwerekana kashe: Amabati mato mato (nka SPCC) ashyirwaho kashe mubirindiro cyangwa umuhuza wifashisha bipfa gutera imbere. Ubushobozi bwitangazamakuru bugomba guhindurwa hashingiwe kubice bigoye (urugero, urufatiro rufite imbavu rushobora gusaba - sitasiyo ipfa).
• Aluminium Alloy Gupfa - Gukina: Hejuru - inzu ya moteri isukura vacuum isuku akenshi ikoresha gupfa - guta aluminium (ADC12). Icyuma gishongeshejwe gishyirwa muburyo bwuzuye munsi yumuvuduko mwinshi. Nyuma yo gukonja, imiterere yavuyemo iroroshye kandi ifite ubushyuhe bwiza. Nyamara, ububobere bugomba kugenzurwa kugirango wirinde ibyago byo gushyuha cyane.
4. Uburyo bushya bwo gutunganya ibintu: Kuremerera no Kuramba
Hamwe niterambere ryikoranabuhanga, inzira ya vacuum isukura igenda igenda igabanya ibikoresho no kongera imikorere:
• Gutera inshinge za microcellular: Gutera gaze ya supercritical muri plastike ikora imiterere ya microporome, igabanya uburemere bwamazu (ku 10% -15%) idatanze imbaraga.
• Icapiro rya 3D ryanditse: Byakoreshejwe mugusuzuma byihuse ibishushanyo mbonera byumuyaga no kugabanya ibihe byiterambere, ariko umusaruro munini - umusaruro uracyashingira cyane cyane kubikorwa gakondo.
• Gusubiramo ibikoresho bisubirwamo: Bio - ishingiye kuri plastiki (guhindura PLA) cyangwa igishushanyo mbonera cyamazu - cyorohereza gusenya no gutunganya, byubahiriza amabwiriza y’ibidukikije.
Umwanzuro
Inzira ya vacuum isukura ni uburyo bwuzuye bwo guhuza ibikoresho siyanse, igishushanyo mbonera, hamwe nikoranabuhanga ryo gukora. Uhereye hejuru - igitutu cyo gutera inshinge imashini itera inshinge kugeza kuri micron - kwihanganira urwego rwo kugenzura imiterere, gutezimbere intambwe zose bishobora kuzamura ibicuruzwa. Mu bihe biri imbere, hamwe nogukoresha inganda zubwenge (nkibikoresho byubatswe mububiko kugirango bikurikirane ibipimo biboneka mugihe nyacyo) no gukoresha cyane ibikoresho bibisi, uruganda rukora vacuum ruzarushaho gukora neza kandi birambye.